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OPERATOR’S MANUAL
FRYMASTER BIGLA30 SERIES GEN II LOV™
GAS FRYER
TABLE OF CONTENTS
WARRANTY STATEMENT ................................................................................................... Page i
INTRODUCTION ................................................................................................................... Page 1-1
INSTALLATION INSTRUCTIONS ....................................................................................... Page 2-1
OPERATING INSTRUCTIONS ............................................................................................. Page 3-1
M3000 COMPUTER INSTRUCTIONS ................................................................................. Page 4-1
OPERATING THE BUILT-IN FILTRATION SYSTEM ........................................................... Page 5-1
PREVENTIVE MAINTENANCE ............................................................................................ Page 6-1
OPERATOR TROUBLESHOOTING ..................................................................................... Page 7-1
Frymaster L.L.C., 8700 Line Avenue, Shreveport, LA 71106
PHONE 318-865-1711 FAX 318-219-7135
PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-24-FRYER APRIL 2011
www.frymaster.com Email: [email protected] *8196286*
FOR YOUR SAFETY
Do Not Store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
This equipment chapter is to be
installed in the Fryer Section of the
Equipment Manual.
MANUFACTURED
BY
8700 Line Avenue
SHREVEPORT, LOUISIANA 71106
PHONE: 1-318-865-1711
TOLL FREE: 1-800-551-8633
1-800-24 FRYER
FAX: 1-318-219-7135
Seitenansicht 0
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Inhaltsverzeichnis

Seite 1 - *8196286*

OPERATOR’S MANUAL FRYMASTER BIGLA30 SERIES GEN II LOV™ GAS FRYER TABLE OF CONTENTS WARRANTY STATEMENT ...

Seite 2

2-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Proper installation is essent

Seite 3

2-2 The fryer flue opening must not be placed close to the intake of the exhaust fan, and the fryer must never have its flue extended in a “chimney” f

Seite 4 - LOV™ GAS WARRANTY STATEMENT

2-3 DANGER This appliance is equipped with a special (grounding) plug for your protection against electrical shock, and must be plugged directly into

Seite 5

2-4 NOTE: There are no built-in leveling devices on fryers equipped with casters. The floor where the fryer is to be installed must be level. 3. T

Seite 6 - CHAPTER 1: INTRODUCTION

2-5 DANGER The appliance must be isolated from the gas supply piping system by closing its in-dividual manual shutoff valve during any pressure testi

Seite 7 - FCC COMPLIANCE

2-6 COUNTRIES CATEGORIES GAS PRESSURE (MBAR) AUSTRIA (AT) II2H3B/P G20 20 G30, G31 50 BELGIUM (BE) I2E(R)B G20, G25 20, 25 I3+ G30, G31 28-30

Seite 8 - Frymaster

2-7 3. Light the fryer following the procedures that are described in the “Lighting Instructions” found in Chapter 3 of this manual. DANGER “Dry-f

Seite 9

2-8 Conversion of this appliance from one type of gas to another should only be performed by qualified, licensed, and authorized installation or servi

Seite 10 - DANGER

2-9 2.6 After Fryers are Positioned at the Frying Station DANGER No structural material on the fryer should be altered or removed to accommodate pla

Seite 11

3-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS TYPICAL CONFIGURATION (BIGLA330 SHOWN) NOTE: The appearance of you

Seite 12

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED

Seite 13 - Non-CE Standard

3-2 3.1 Equipment Setup and Shutdown Procedures WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inhe

Seite 14 - Gas Connection Pipe Sizes

3-3 3.1.2 Lighting the Fryer 1. Press the computer ON/OFF switch to the OFF position. HoneywellONOFFHoneywellONOFFFor Non-CE FryersAfter placing th

Seite 15 - /h per kW

3-4 adjust the position of the plate to open or close the air intake opening until a bright orange-red glow is obtained. Carefully hold the plate in

Seite 16 - Burner Manifold Gas Pressures

3-5 3.3 Low Oil Volume Automatic Refill When the Low Oil Volume (LOV™) system is in place on the fryer, the frypot oil levels are continually check

Seite 17 - 1.6 of this manual

3-6 1. Open the cabinet and slide the JIB from the cabinet (see Figure 4). Figure 4 2. Remove the cap and pour any remaining oil in the containe

Seite 18

4-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 4: M3000 COMPUTER INSTRUCTIONS 4.1 M3000 General Information Welcome to the M3000, a computer that

Seite 19

4-2 4.2 Basic Operation

Seite 20

4-3 4.3 Cooking with Multi-Product Display

Seite 21 - Right Viewing Ports

4-4 4.4 Cooking with Dedicated Display

Seite 22 - M3000 COMPUTER

4-5 4.5 Changing from Breakfast Setup to Lunch Press and quickly release product button for french fries.<<<< >>>>1ABC1Compu

Seite 23

DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. All fryers equipped w

Seite 24 - HOT or USED oil to a JIB

4-6 4.6 Changing from Lunch Setup to Breakfast Press and quickly release product button for hash browns.1Computer display will change from FR FRIES

Seite 25 - FR FRIES

4-7 4.7 M3000 Button Description and Functions 4.7.1 Navigation Buttons The menu on the M3000 uses 34and tu buttons to navigate the various menus

Seite 26 - 4.2 Basic Operation

4-8 4.8 M3000 Menu Summary Tree Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be fou

Seite 27

4-9 4.9 Fryer Setup Mode Programming The computer, upon initial power up, when changing out a computer or accessed from Level 1, can have parameter

Seite 28

4-10 10. Use the 3and 4 buttons to toggle between 12hr and 24hR. 11. With the desired selection displayed, press the  (1 yes) button .

Seite 29

4-11 20. Use the 3and 4buttons to toggle between split and full. 21. With the desired selection displayed, press the  (1 yes) button.

Seite 30

4-12 4.10.2 Adding New Product Items to the Menu (PRODUCT SELECTION) This function is used to add additional products to the computer menu. To add

Seite 31 - 4.7.1 Navigation Buttons

4-13 8. Press the 4 button to advance the cursor to the next display space. Use the #0 key to insert a space. The 3button can be used to move the c

Seite 32 - Level 1 Program

4-14 17. With duty time 1 (shake time) entered, press the u (INFO) button to save duty time one and scroll to DUTY TIME 2. If a product calls for a

Seite 33

4-15 24. If no further programming is necessary, press the  (2) button. The computer displays the select product option with the product (ex. FR FR

Seite 34 - Example:

i LOV™ GAS WARRANTY STATEMENT Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this equipment and replacem

Seite 35 -  (2) button to exit

4-16 4.10.4 Draining and Refilling Vats, and Disposing of Oil When cooking oil is exhausted, drain the oil into an appropriate container for tran

Seite 36

4-17 DANGER When draining oil into an appropriate METAL container, make sure the container will hold at least FOUR gallons (15 liters) or more, other

Seite 37

4-18 1. With the computer OFF, press and hold the FLTR button of the corresponding vat for three seconds. The computer displays fltr menu for thr

Seite 38 - 3and4 buttons to toggle

4-19 The computer displays CLOSE DISPOSE VALVE. 11. Close the dispose valve by pushing the valve handle toward the rear of the fryer until it stops

Seite 39

4-20 The first two menu items: AUTO FILTER and MANTAINENCE (MANUAL) FILTER are covered in Chapter 5. The other menu items are covered on the following

Seite 40

4-21 DANGER Open the filter pan slowly to avoid splashing of hot oil that may cause severe burns, slipping and falling. 9. Carefully pull the fil

Seite 41

4-22 The computer displays FILLING while the vat is refilling. After filling the computer displays IS VAT FULL? alternating with yes NO. 5. Press

Seite 42

4-23 4.11.5 Pan to Waste Pan to waste selection is an option that allows bulk oil systems to pump excess oil in the pan to the bulk oil waste tanks

Seite 43 - 4.11 Filter Menu

4-24 3. Press the t and ubuttons to scroll between: a. Product selection See pg. 4-12 b. aif clock

Seite 44 - 4.11.2 Drain to Pan

4-25 9. Press the u (INFO) button. The computer displays 0 DUR. This is the amount of time the AIF is to remain suspended. 10. Use the numbe

Seite 45

ii E. PARTS RETURN All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for credit. Aft

Seite 46 - 4.11.4 Fill Vat from Bulk

4-26 *If the bulk oil system waste tank is full, the computer displays RTI TANK FULL alternating with CONFIRM. Press the  (1) button and call the bu

Seite 47 - 4.11.5 Pan to Waste

4-27 9. Bulk Oil System: Press the  (2) button to run the pump again if the pan has oil remaining; otherwise continue to the next step. 10. Bul

Seite 48 - 4.12.1 AIF CLOCK

4-28 18. Bulk or JIB System: The computer displays SCRUB VAT COMPLETE? alternating with yes. Press the 9 (1 yes) button. 19. Bulk or JIB System:

Seite 49

4-29 The vat begins to heat. The computer displays the actual vat temperature during the test. When the temperature reaches 410°F ± 10° F (210°C ±

Seite 50

4-30 3. Press the t and u buttons to scroll between: a. Prod comp See pg. 4-30 b. e-log

Seite 51

4-31 6. If changing this setting, enter a number between 0-9. 7. Press the  (2) button to accept selection. 8. Press the  (2) button two times

Seite 52 - 4.12.3 HIGH-LIMIT TEST MODE

4-32 b. usage – Established password to enter usage mode to reset usage statistics. (Default is 4321) c. level 1 – Establishes password to enter le

Seite 53 - 4.13 Programming Level Two

4-33 The computer displays volume 1-9 on the left and 9 on the right. 3. Use the number keys to set volume level. Select from nine levels of volum

Seite 54 - 4.13.1 PRODUCT COMP MODE

4-34 5. Press the  (2) button again to exit. The computer displays OFF. 4.13.6 FILTER TIME The FILTER time option is used to set the elapsed

Seite 55 - 4.13.3 PASSWORD SETUP MODE

4-35 2. Press the t and ubuttons to scroll between: FULL VAT CONFIGURATION a. filter stats See pg. 4-35 b. review

Seite 56 - 4.13.4 ALERT TONE MODE

1-1 BIGLA30 SERIES GEN II LOV™GAS FRYER CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to op

Seite 57 - 4.13.5 FILTER AFTER

4-36 SPLIT VAT CONFIGURATION a. DAY (wed), DATE (03/20/07) – Current day and date. b. l fIltErEd # DAy – Number of times left vat

Seite 58 - 4.14 INFO Mode

4-37 4. If resetting usage statistics, return to step 3 and scroll to RESET USAGE, otherwise skip to step 7. The computer displays reset usage. 5.

Seite 59 - 4.14.1 FILTER STATS MODE

4-38 4. Press the  (2) button to return to INFO MODE changing to filter stats prompt. 5. Press the  (2) button again to quit. The computer

Seite 60 - 4.14.2 REVIEW USAGE MODE

5-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 5: FILTRATION INSTRUCTIONS 5.1 Introduction The FootPrint Pro filtration system allows the oil in

Seite 61 - 4.14.3 LAST LOAD MODE

5-2 3. Then in reverse order, place the metal filter screen in the center of the bottom of the pan, then lay a filter pad over the screen, ensuring t

Seite 62

5-3 If the oil level is too low, the computer displays OIL LEVEL TOO LOW alternating with YES. Press 9 (1) YES to acknowledge issue and return to idl

Seite 63

5-4 2. Press the 9 (1 yes) button to continue. The computer displays filter NOW? Alternating with YES/NO. 3. Go to step 1 section 5.3 on page 5

Seite 64

5-5 *NOTE: If the filter pad change time has expired, normally every 25 hours, the CHANGE FILTER PAD? message repeats every 15 minutes instead of eve

Seite 65

5-6 5.4.3 Filter Error Flowchart Change filter pad and ensure filter pan is pulled out for a minimum of 30 seconds.Fryer returns to cook mode for 4 m

Seite 66

5-7 5.4.4 Clogged Drain or Oil Sensor Fail Flowchart

Seite 67

1-2 DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel, and which may cause damage

Seite 68

5-8 5.4.5 Filter Busy When FILTER BUSY is displayed the MIB board is waiting on another vat to be filtered or waiting on another issue to clear.

Seite 69

5-9 Computer displays fIltEr menu for three seconds changing to Auto Filter. 2. Press the u(INFO) button to scroll to maInT fIltEr. 3. When t

Seite 70 - Filter Pump Reset Switch

5-10 The computer displays rinsing. The drain valve closes and the filter pump continues to run and refills the pot. The drain valve opens and rem

Seite 71

6-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 6: PREVENTATIVE MAINTENANCE 6.1 Fryer Preventive Maintenance Checks and Service DANGER The crum

Seite 72

6-2 There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than daily cleaning of

Seite 73

6-3 Wipe the filter pan and all detachable parts and accessories with a clean dry cloth. Use a cloth dampened with a solution of McDonald’s All Pur

Seite 74

6-4 3. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or detergent on the blower wheel and the blower housing

Seite 75 - Remove these fasteners

6-5 TYPICAL BLOWER ASSEMBLYSOME CE BLOWER ASSEMBLIESMAY BE CONFIGURED THIS WAY REPLACE THE O-RINGS Refer to McDonald’s MRC cards for specific det

Seite 76 - Wrap the motor and wires

6-6 • Verify that burners and associated components (i.e. gas valves, pilot assemblies, ignitors, etc.) are in good condition and functioning prop

Seite 77 - MAY BE CONFIGURED THIS WAY

7-1 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 7: OPERATOR TROUBLESHOOTING 7.1 Introduction This chapter provides an easy reference guide to some

Seite 78

1-3 1.6 Definitions QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL Qualified/authorized operating personnel are those who have carefully read the inf

Seite 79

7-2 7.2 Troubleshooting Fryers 7.2.1 Computer and Heating Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION No display on the computer. A. C

Seite 80

7-3 7.2.2 Error Messages and Display Problems Problem Probable Causes Corrective Action M3000 display shows hot-hi-1. Frypot temperature is more

Seite 81

7-4 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Drain valve or return valve stays open. A. AIF board has failed. B. Actuator has failed. Call your

Seite 82

7-5 Problem Probable Causes Corrective Action Frypots won’t top off. A. Fryer temperature too low. B. Oil is too cold. C. JIB out of oil (yel

Seite 83 - EXPLANATION

7-6 E11 ERROR DRAIN VALVE NOT CLOSED Drain valve was trying to close and confirmation is missing E12 ERROR RETURN VALVE NOT OPEN Return valve was

Seite 84

A–1 BIGLA30 SERIES GEN II LOV™ GAS FRYER APPENDIX A: RTI (BULK OIL) INSTRUCTIONS A.1.1 Bulk Oil Systems Bulk oil systems have large oil s

Seite 85 - GAS FRYER

BIGLA30 SERIES GEN II LOV™ GAS FRYER APPENDIX B: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB

Seite 86

BIGLA30 SERIES GEN II LOV™ GAS FRYER APPENDIX C: Solid Shortening Melter Use • Ensure shortening melter is on. • Fill melter with shortening.

Seite 87

Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support Fax) 1-318-219-7135

Seite 88 - PRIL 2011

1-4 When ordering parts, the following information is required: Model Number: Serial Number: Type of Gas or Voltage: Item Part Number: Quanti

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