Frymaster 45 Series Bedienungsanleitung

Frymaster, a member of the Commercial Food Equipment Service Association, recommendsusing CFESA Certified Technicians.24-Hour Service Hotline 1-800-55

1-4exposed to temperatures in the range of 425ºF to 450ºF (218ºC to 232ºC). The high-limit thermostat is the same for CE and Non-CE applications, b

1-5Gas PressureNatural3.5" W.C.0.73 kPaPropane8.25" W.C.2.05 kPaNon-CE StandardBurner Manifold Gas Pressures GasPressure(mbar)Natural Gas

1-61.5 Cleaning the Gas Valve Vent Tube 1. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease

1-76. When the cooking oil/shortening temperature reaches 325ºF (162ºC), turn the flexible shaft slowly clockwise until the burner shuts off. 7.

1-84. Remove the controller/computer by lifting it from the hinge slots in the fryer control panel frame. 5. Reverse the procedure to install a n

1-92. Drain the frypot. 3. Remove the screws from the upper left and right corners of the control panel. The panel is hinged at the bottom and wi

1-101.8.5 Replacing the High-Limit Thermostat in Fryers with Other Than Thermostat Controls1. Disconnect the fryer from the electrical power suppl

1-113. Disconnect the 9-pin connector and remove the control panel from the fryer by disengaging its tabs from the hinge slots in the mounting fram

1-121.8.9 Replacing Burner Ceramic Targets DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disco

1-132. Disconnect the wires from the gas valve terminal block, marking each wire to facilitate recon-nections. 3. Remove the high-limit thermosta

NOTICEIF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODISEQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASEDDIRECTL

1-141.8.12 Replacing the Frypot 1. Drain the frypot. 2. Remove all accessories (e.g., frypot covers, basket lift arms, etc.) from the fryer. 3

1-15 2) and the high-limit thermostat leads (pins 6 and 8) from the plug. Leave all other wires con-nected. Leave the interface board lying on th

1-16Problems you are likely to encounter can be grouped into seven broad categories: 1. Ignition failures 2. Improper burner functioning 3. Im

1-171.9.2 Improper Burner Functioning With problems in this category, the burner ignites but exhibits abnormal characteristics such as “popping,” i

1-18If the fryer’s gas and air supplies are okay, the problem most likely is with one of the electrical com-ponents. Examine the controller for sig

1-19MELT CYCLE PROBLEMS In fryers equipped with thermostat controls, the melt cycle is controlled by a mechanical timer. There are three component

1-20COMMON COMPUTER COMPLAINTS Most problems concerning computers have to do with programming them. There are four common complaints. The complai

1-21 • The operator attempted to filter oil or shortening that was not heated. Cold oil and shortening are thicker and cause the pump motor to wor

1-22The suction tube heater and flexible hose heater are wired directly into the 24VAC source. They remain energized as long as the unit is plugged

1-23product button is pressed, the timing circuitry activates a coil in the basket lift relay to supply power to the motor. There are two types of

ii DANGERAdequate means must be provided to limit the movement of this appliance without dependingupon the gas line connection. Single fryers equippe

1-24A modular basket lift consists of a toothed rod to which the basket lift arm is attached, a reversible-drive gear motor, and a pair of roller ac

1-25230/240/250V Modular Basket Lift Assembly BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lub

1-26ELECTRONICS PROBLEMS This category encompasses problems with the relays, microswitches, capacitors, resistors, interface board, wiring, and con

1-27Modular Basket Lift Simplified Wiring DiagramNOTE: References to right and left are from the rear of the fryer.BLUEORANGEREDWHITEGREENBLACKBRN

1-281.9.8 Interpretation of Digital Controller Lights Power light on, heat light cycling, trouble light off, and melt light on: • If fryer oil t

1-291.10.1 Troubleshooting the 24VAC Circuit in Units without Interface Boards YesIs 24VACpresent at the gasvalve?Is 24VACpresent at the ON/OFFswi

1-301.10.2 Troubleshooting the 24 VAC Circuit in Units with Interface Boards Verify that the drainvalve is fully closed, thenturn the controller o

1-3124 VOLT CIRCUITON UNITS WITH INTERFACE BOARDS24VXFMRK3LED24V24VINTERFACEBOARDJ1-6LED GV20-PINTERMINALBLOCKOPTIONALDSS101920GASVALVENOTE: On unit

1-321.10.3 Troubleshooting the Gas Valve Verify that gasmainstreet valve is open andfryer gasline cutoff valveis open.Verify gas valve isin ON posi

1-331.10.4 Troubleshooting the Thermostat Turn the fryer on andset the thermostatcontrol knob to themaximum setting.Does theburner light?Is thether

45 SERIES GAS FRYERS SERVICE AND PARTS MANUALTABLE OF CONTENTSiCHAPTER 1: Service Procedures1.1 Functional Description...

1-341.10.5 Troubleshooting the Temperature Probe While it is still in the frypot,inspect the probe body fordamage. Inspect the leadsfor fraying, b

1-35 Probe Resistance Chart For use with 45 Series fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F OHMS C F OHMS

1-361.11 Wiring Diagrams 8050382ENOTE:(1) CONNECT WIRE 21C FROM PIN 1 (20 PIN TERMINALBLOCK) DIRECT TO POWER SUPPLY.(2) CONNECT WIRE 22C FROM PIN

1-378050535BCOMPUTER BASKET LIFT TIMER ANALOG CONTROLLER DIGITAL CONTROLLERINSETSOUND DEVICE(FOR CONTROLLERS ONLY)CAPACITORTHERMOCOUPLEGAS VALVEHI-L

1-38SCREENED AREA FOR MELT CYCLE OPERATIONMELT CYCLE SWITCH/LIGHTMELT CYCLE TIMEROPERATING THERMOSTATTHERMOCOUPLEDISCONNECT PLUG8050534DCAPACITORGAS

1-398050385DPLAN WIRING DIAGRAM FOR FILTER MAGIC II(DIRECT)TO FRYER POWER SUPPLYFOR (DIRECT) UNITS1 ST. FRYER - RIGHT OF FILTERFILTER PUMP MOTORON/O

1-40PLAN WIRING DIAGRAM45 SERIES BASKET LIFT SYSTEMLEFTBASKET LIFT MOTORRIGHTBASKET LIFT MOTORLEFTMICROSWITCHRIGHTMICROSWITCHDISCONNECT PLUG6 PIN CO

1-41PLAN WIRING DIAGRAM45 SERIES BASKET LIFT SYSTEMLEFTBASKET LIFT MOTORRIGHTBASKET LIFT MOTORLEFTMICROSWITCHRIGHTMICROSWITCHDISCONNECT PLUG6 PIN CONN

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45 SERIES GAS FRYERS SERVICE AND PARTS MANUALCHAPTER 2: PARTS LIST2-1ACCESSORIES1234711121314658910ITEM PART # COMPONENT1 803-0271 Basket, Twin2 803-

iiCHAPTER 2: Parts ListAccessories ...

2-2BASKET LIFT ASSEMBLIES AND COMPONENT PARTSBell Crank Basket Lift23361227372429302820335115163132171415251616157192117410 3 26342318211133522249

2-3ITEM PART # COMPONENT1 Gear Motor, Basket Lift807-0107 120VAC807-0108 240VAC2 807-0124 Bushing, Plastic3 807-0240 Microswitch4 826-1680 Clamp, Plas

2-4Modular Basket LiftNOTES:1. Assemblies 106-1807SP (100-120V) and 106-1810SP (208-250V) do not include Items 8, 16, 24, 25, and 26. These item

2-5ITEM PART # COMPONENT1 Mount, Modular Basket Lift**200-2942 For use on units with 12-pin connectors900-7655 For use on units with 6-pin connectors2

2-6BURNER ASSEMBLY COMPONENT PARTSNOTE: Red dot indicates Propane/Butane PilotAssembly; green dot indicates ManufacturedGas; no dot indicates Natural

2-7ITEM PART # COMPONENT1 806-0225SP Deflector (Target) Assembly (use 814-0034 for ceramic only)2 826-1155 Ignitor Kit, Optional Piezo807-1906 Electro

2-8CABINET ASSEMBLIES AND COMPONENT PARTSMJ145, F145 (Filter Ready), and Spreader Cabinet Assembly Components341122578699NOTES: Fryer and spreader ca

2-9MJ45 Batteries21546798103(MJ345 ILLUSTRATED IS TYPICAL OF ALL)NOTE: See Page 2-14 for casters, legs and associated hardware.ITEM PART # COMPONENT1

2-10FM45 Batteries with Built-In FiltrationFM145 (FILTER ON RIGHT)(All components except Items 27 and 28are the same for FM245 and FM345units with the

2-11ITEM PART # COMPONENT1 910-7480 Trim, Filter Cabinet Top2 806-8274SP Pan Assembly, Filter/Spreader Cabinet3 900-7277 Support, Drain Pan4 Back w/Ac

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2-12Filter Magic II Add-On Cabinet ComponentsUNDERCOUNTER ADD-ONFILTER MAGIC CABINETADD-ONFILTER MAGIC CABINET123418910 191415161718121314718651412131

2-13ITEM PART # COMPONENT1 Side, Left Cabinet, w/Access Openings911-9324SP Stainless Steel901-9324SP Enameled2 Side, Right Cabinet, w/Access Openings9

2-14CASTERS, LEGS, AND ASSOCIATED HARDWARE678 91 2352ITEM PART # COMPONENT1 823-2669 Caster, 3” Swivel w/Brake (optional substitute for front leg in F

2-15COMPONENT SHIELDS, FILTER BOX ASSEMBLIES, AND COMPONENT PARTSNon-CE Shields CE ShieldComponent Shield Assemblies with Interface Boards187644 6 7 8

2-16Component Shield Assemblies without Interface BoardsNOTE: Melt cycle timers (Items16 and 17) are not present inshield assemblies 806-4774SP,806-4

2-17ITEM PART # COMPONENTComplete Shield Assemblies806-4774SP 120V, 50/60 Hz without Melt Cycle Timer (Non-CE)806-4776SP 240V, 50/60 Hz without Melt C

2-18Filter Boxes121919193 4 55431818183 4 51716131776177610 11 1212119813 16 17or171614or17161415 16 17Non-CE StandardNon-CEUndercounterCE StandardITE

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2-20CONTROL PANEL ASSEMBLIES, FLUE CAPS, TOP CAPS, and RELATED ITEMS657651652653891011121314151617181920212223242526274282930

2-21ITEM PART # COMPONENT1 810-1403 Basket Hanger, Wire Form* 809-0921 Spacer, Wire Form Basket Hanger2 Basket Hanger, Extruded Aluminum (No longer av

45 SERIES GAS FRYERS SERVICE AND PARTS MANUAL CHAPTER 1: SERVICE PROCEDURES 1-11.1 Functional Description The 45 Series fryers contain a welded

2-22CONTROLLER ASSEMBLIES (Thermostat Controllers)11122235678910111110911109121314151617171819202122426272712131213232425NOTE: Thermostat shaft andas

2-23ITEM PART # COMPONENT1 802-0765 Label, Control Panel2 802-1470 Label, Thermostat Dial3 802-1473 Label, 15-Minute Mechanical Timer Bezel4 910-1551

2-24CONTROLLER ASSEMBLIES (Other than Thermostat Controllers)SOLID STATE1 2 34ITEM PART # COMPONENT1 Computer Magic III106-1149SP Built-In, Non-CE106-

2-25DOOR ASSEMBLY31476255ITEM PART # COMPONENT806-8320Door Assembly Complete, Enameled Steel (does not include Items 3 and 5)806-6405SPDoor Assembly C

2-26DRAIN AND FILTRATION SYSTEM COMPONENTSDrain System Components123845679101920111213222324Steel flat washerover plastic washerCompressionwashers2526

2-27Item Part # Component* 826-0877 Kit, Clamp Service (Contains 2 each of Items 1-3 and 1 of Item 4)1 810-0396 Clamp Section (Requires 2 per connecti

2-28Filter Magic II Filter Pan AssembliesFitting on outsidebottom of inner pan.184910531176212BA910111278Item Part # ComponentA 806-9255SPOne-Piece Fi

2-29FRYPOT ASSEMBLIES AND COMPONENT PARTS123456789101111121213141516161817ITEM PART # COMPONENT1 Frypot Assemblies, Complete (Items 2, 3, 5, 6, and 10

2-30OIL RETURN PLUMBING AND HANDLE COMPONENTS88678891134589820Item showndisproportionately large forclarity.Detail of Motor, Pump, andDisconnect Compo

2-31ITEM PART # COMPONENT1 Pump Motor826-1712 100-120 VAC 50/60Hz (includes gasket 816-0093)826-1756 208 VAC 50/60 Hz (includes gasket 816-0093)826-12

1-2CONTROL OPTIONS 45 Series fryers may be equipped with thermostat controllers, analog controllers, digital controllers, basket lift timers, or Co

2-32THROUGH MARCH 2001 APRIL 2001 AND LATER12106111511271121314453810931613146109851115116181719202122ITEM PART # COMPONENT1 807-2103 Microswitch2 930

2-33POWER SHOWER ASSEMBLY12345ITEM PART # COMPONENT1 806-4503SPPower Shower Assembly, Complete2 809-0415 Screw, Cleanout3 826-1344 O-Ring (Pkg of 5)4

2-34TEMPERATURE PROBE, THERMOSTATS, AND RELATED COMPONENTS1452346789ITEM PART # COMPONENT1 806-4206 Temperature Probe, Minco2 826-1177Thermostat, Non-

2-35WIRING ASSEMBLIES/HARNESSES AND REMOTE CABLE ASSEMBLIESWiring Assemblies and Harnesses806-2079SP 100-120V Basket Lift Universal Motor (6-Pin femal

2-36WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS1 245367 9 108111312ITEM PART # COMPONENTPower Cords* 807-0154 100/120V–15A w/grounded plug* 806-

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Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106T

1-3TestMeterSettingPins Results12 VAC Power to Controller 50 VAC Scale 1 and 3 of J2 12-1824 VAC Power 50 VAC Scale 24 VAC Terminals 22-2824 VAC Po